2.2kW Ukubuyekezwa Kwemoto Ye-Spindle Epholiswe Ngamanzi Kanye Nomhlahlandlela Wezintambo

Emhlabeni womshini we-CNC, injini yokuphotha iyinhliziyo yesisetshenziswa sakho - isho ikhwalithi, ukunemba, nokuqina kokusikeka kwakho. Phakathi kwezinketho ezidume kakhulu kwabathanda ukuzilibazisa kanye nabasebenzisi bemishini ye-CNC emincane ukuya kokumaphakathi injini yokuphotha epholiswe ngamanzi engu-2.2kW . Lesi sipho sokuphotha esinamandla nesithembekile sinikeza ukusebenza okuhle kakhulu kokusebenza ngokhuni, ukuqopha, ukugaya, ngisho nezinye izinhlelo zokusebenza zensimbi ezilula.

Kule bhulogi, sizongena ngokujulile ekucacisweni, izinzuzo, ukusebenza komhlaba wangempela, ukusethwa kwesistimu yokupholisa, kanye nenqubo yezintambo zokuphotha ezipholiswe ngamanzi ezingu-2.2kW. Kungakhathaliseki ukuthi uyaqala noma uthuthukisa imodeli epholile ngomoya, lo mhlahlandlela uzokuhambisa kuyo yonke imininingwane.

Isifinyezo se-Spindle Motor Epholile Ngamanzi engu-2.2kW

Imininingwane Yezobuchwepheshe

• Amandla : 2.2 kW (cishe 3 HP)

• I-Voltage : 220V isigaba esisodwa noma isigaba esingu-3 (kuye ngemodeli)

• Isivinini : 0 – 24,000 RPM (elawulwa nge-VFD)

• Usayizi we-Collet : ER20 (isekela kufika ku-13mm bits)

• Uhlobo Lokupholisa : Olupholile Ngamanzi

• Ama-Bearings : 2 noma 3 ukunemba ama-ceramic bearings (okusebenza ngesivinini esikhulu)

• Isisindo : Approx. 4.5 - 5 kg

• Izinga Lomsindo : 50–65 dB (ithule kunamamodeli apholile emoyeni)

2.2kW Izici Ezibalulekile Ze-Spindle Epholiswe Ngamanzi

• Ukusebenza okubushelelezi nokuthuleyo kulungele ama-workshops angaphakathi

• Isikhathi sokusebenza eside ngaphandle kokushisa ngokweqile ngenxa yokupholisa kahle kwamanzi

• Ibanga elibanzi lokulawula isivinini , lilungele izinto ezisukela ezinkunini ezithambile kuya kuma-acrylics ne-aluminium

• Ama-ceramic bearings ahlala isikhathi eside avumela ukuzungezisa ngesivinini esikhulu nokuncane

  
  

SPW-2.2-80.pd

Izinzuzo Zemoto Yokuphothula Ngamanzi Epholile

Ukuphatha Okushisayo Okungcono

Ukupholisa amanzi kuvumela i-spindle ukuthi isebenze isikhathi eside ngaphandle kwengozi yokuvalwa kwe-thermal noma ukwehluleka ukuthwala. Ngokungafani nama-spindles apholile emoyeni athembele ekugelezeni komoya (futhi anomsindo), amasistimu apholiswa ngamanzi aqeda ukushisa ngempumelelo kakhulu - okubalulekile ekusebenzeni kwesivinini esikhulu noma sokusika okujulile.

Ukuphila Okude

Njengoba injini isebenza ezingeni lokushisa elizinzile, kukhona ukuguga okuncane kuma-bearings nezingxenye zangaphakathi. Lokhu kuhumusha ukushintshwa okumbalwa kanye nesikhathi sokuphumula.

Amazinga Omsindo Aphansi

Izinjini ezipholiswe ngamanzi zithule kakhulu kunalezo ezipholiswe ngomoya, ziwenza afaneleke kakhulu kuma-workshops asekhaya noma izindawo ezingezwani nomsindo.

Ukunemba & Qeda

Amazinga okushisa okusebenza azinzile anciphisa ukuphuma kwe-spindle nokudlidliza, athuthukise isiphetho sezinto zakho zokusebenza.

Yini Efika Ephaketheni?

Amakhithi amaningi okuphotha angu-2.2kW ahlanganisa:

• Injini yokuphotha engu-2.2kW ene-ER20 collet nut

• Ukufanisa i -VFD (Variable Frequency Drive)

• Isethi yamakholethi e-ER20 (imvamisa engu-1–13mm)

• Iphampu yamanzi (imvamisa ingena emanzini) noma ukuhlinzekwa kwe-chiller yangaphandle

• Amashubhu e-Silicone wokujikeleza kwamanzi

• Izintambo zamandla nokulawula

• Ongakukhetha: ubakaki okhwezwayo noma i-clamp

Ukukhetha i-VFD Elungile ye-Spindle engu-2.2kW

Kungani Udinga i-VFD

Injini yokuphotha ayixhumi ngqo odongeni. Idinga i-VFD (Variable Frequency Drive) ukuze:

• Lawula i-RPM

• Nikeza i-voltage elungile & nemvamisa

• Qala/ misa injini ngokuphepha

I-VFD Specs Enconyiwe

• Amandla : Okungenani 2.2kW (3.0kW VFD ekhethwayo ngaphezulu)

• I-Voltage Yokufaka : Fanisa amandla akho (220V isigaba esisodwa noma isigaba esingu-3)

• Okukhiphayo : 3-isigaba, 220V

• Izici : Ukuvikelwa kokulayisha ngokweqile, isiqalo esithambile, ububanzi obulungisekayo bokuvama (0–400Hz)

Umhlahlandlela Wezintambo - Isinyathelo ngesinyathelo

⚠️ Isexwayiso : Ugesi uyingozi. Uma ungenalo ulwazi ngomsebenzi kagesi, thintana nochwepheshe. Njalo nqamula amandla ngaphambi kokusebenza ekufakeni izintambo.

Amathuluzi Uzowadinga

• Izikulufa

• Ithuluzi le-crimping

• Ukunciphisa ukushisa noma itheyiphu kagesi

• I-Multimeter (yokuhlola)

• Ama-wire strippers

  
  

I-Wiring Diagram Uhlolojikelele

Spindle Motor ukuze VFD:

• U (VFD) → U (Spindle)

• V (VFD) → V (Spindle)

• W (VFD) → W (Spindle)

• Intambo yaphansi → Izindlu zezimoto (ukuphepha)

  
  

I-VFD ekunikezeni amandla:

• L kanye no -N (uma kuyisigaba esisodwa) noma i-R/S/T (uma okokufaka kwesigaba esingu-3)

• Intambo ephansi eya ku-chassis

  
  

Uhlelo Lokupholisa Amanzi:

• Xhuma iphampu yamanzi endaweni yokugcina amanzi

• Sebenzisa ishubhu ye-silicone ukuze ujikeleze amanzi ngenjini yokuphotha

• Qinisekisa ukugeleza okufanele (sebenzisa inzwa yokugeleza uma ikhona)

• Qalisa uhlelo ngaphambi kokusebenzisa

Ukufaka i-VFD

Nawa amapharamitha ajwayelekile e-Huanyang VFD ye-spindle engu-2.2kW:

Amathiphu Okusetha Okupholisa

Ukubekwa Kwepompo Lamanzi

Beka iphampu endaweni yokugcina amanzi evalekile ngaphansi kwezinga lokuphotha ukuze uthole ukugeleza okusizwa amandla adonsela phansi. Sebenzisa isiqukathi esingamalitha angu-5-10 ukuze unciphise ukugcwaliswa kabusha njalo.

Izinketho ezipholile

• Amanzi Acwebile (ashibhile, asebenzayo, kodwa ashintsha kaningi)

• I-Propylene Glycol Mix (izakhiwo ze-antifreeze)

• Izipholisa ze-CNC zezentengiso (uyazikhethela, zibiza kakhulu)

  
  

Amathiphu Okunakekela

• Hlola ukuvuza masonto onke

• Faka esikhundleni sokupholisa njalo emavikini angu-3-4

• Isistimu ye-flush uma amanzi eba namafu noma kuvela ulwelwe

Ukubuyekezwa Kokusebenza - Ukusetshenziswa Kwangempela Kwezwe

Ngemva kokuhlola i-spindle engu-2.2kW ku-MDF, i-acrylic, ne-aluminium engu-6061, nakhu okuphawuliwe:

Okuhle:

• Isebenza kahle ngisho nangemva kwamahora angu-3+

• Umsindo ophansi wenza kukhululeke ukusebenza nawo

• I-torque enhle kakhulu kuma-RPM aphakathi ukuya phezulu

  
  

Ububi:

• Idinga ukusethwa okwengeziwe kweluphu yamanzi

• Idinga ulwazi lwezinhlelo ze-VFD

Izinkinga Ezivamile kanye Nokuxazulula Izinkinga

Izinyathelo Zokuphepha

• Hlala ugxilisa i-spindle yakho kanye ne-VFD

• Ungalokothi womise i-spindle (ngaphandle kokupholisa)

• Ungeqi ama-RPM anconyiwe okusebenza

• Sebenzisa isivikelo esifanele sezindlebe namehlo lapho usika

• Gcina uketshezi oluvuthayo kude nezinto zikagesi

Injini yokuphotha epholiswe ngamanzi engu-2.2kW inamandla kunoma yimuphi umthandi we-CNC noma indawo yokusebenzela encane. Ngokufakwa okufanele, ukusethwa kokupholisa, nohlelo lwe-VFD, ingaletha iminyaka yokusebenza okuthembekile, okuthulile, nokusebenza okunembayo okusika ezinhlobonhlobo zezinto.

Kungakhathaliseki ukuthi wakha irutha ye-CNC kusukela ekuqaleni noma uthuthukisa irutha yokunquma noma i-spindle epholiswe ngomoya, le yunithi inikezela ngokugxuma okubonakalayo ekusebenzeni nasekuzinzeni.